High-Precision Tension Sensor for Industrial Use
In the world of industrial automation, precision measurement is essential, and tension sensors play a crucial role in ensuring accuracy and safety. XJCSENSOR, a reputable manufacturer and supplier, provides advanced tension sensors designed to meet the needs of industries such as manufacturing, robotics, and material processing.
- High-Resolution Measurements
- Durable and Reliable
- Versatile Installation Options
- Protection Against Overload
- Customizable Solutions
INTRODUCTION TO TENSION SENSORS
Tension sensors are specialized devices that measure the force exerted in tensile applications. They are essential in monitoring and controlling tension in various materials, from cables and wires to web and textiles. XJCSENSOR’s tension sensors are engineered to provide reliable and accurate measurements, supporting precision control in industrial and manufacturing applications.
Our Tension Sensor Portfolio
Model :X-ZL05 Series Cantilever
Technical Parameter:
- Rated output: 1.0±10%mV/V
- Non-linearity: 0.2% F.S.
- Repeatability: 0.1%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL06 Series Cantilever
Technical Parameter:
- Rated output: 1.0±10%mV/V
- Non-linearity: 0.2% F.S.
- Repeatability: 0.1%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL07 series Cantilever
Technical Parameter:
- Rated output: 1.0±10%mV/V
- Non-linearity: 0.5% F.S.
- Repeatability: 0.1%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 300%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL08 Series Flange
Technical Parameter:
- Rated output: 2.0±10%mV/V
- Non-linearity: 0.5% F.S.
- Repeatability: 0.2%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL09 Series Pillow Block type
Technical Parameter:
- Rated output: 2.0±0.2%mV/V
- Non-linearity: 0.5% F.S.
- Repeatability: 0.2%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL11 Series Flange
Technical Parameter:
- Rated output: 1.5±0.2%mV/V
- Non-linearity: 0.3% F.S.
- Repeatability: 0.15%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL13 Series Through-hole type
Technical Parameter:
- Rated output: 1.5±0.2%mV/V
- Non-linearity: 0.3% F.S.
- Repeatability: 0.15%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL14 Series Through-hole
Technical Parameter:
- Rated output: 1.5±0.2%mV/V
- Non-linearity: 0.3% F.S.
- Repeatability: 0.15%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL15 Series Pillow Block
Technical Parameter:
- Rated output: 1.5±0.2%mV/V
- Non-linearity: 0.3% F.S.
- Repeatability: 0.15%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL16 Series Pillow Block
Technical Parameter:
- Rated output: 2.0±0.2%mV/V
- Non-linearity: 0.25% F.S.
- Repeatability: 0.15%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 200%F.S.
- Cable size: φ5x5m
- Protection class: IP65
Model :X-ZL17 Series Shaft Head
Technical Parameter:
- Rated output: 1.0±10%mV/V
- Non-linearity: 0.2% F.S.
- Repeatability: 0.1%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ5x5m
- Protection class: IP65
- Cable connection: Exc+:Red; Exc-:Black; SIG+:Green; SIG-:White
Model :X-ZL18 Series Shaft Head
Technical Parameter:
- Rated output: 1.0±10%mV/V
- Non-linearity: 0.2% F.S.
- Repeatability: 0.1%F.S.
- Zero balance: ±2% F.S.
- Operating temp range: -20~80°C
- Compensated temp range: -10~40°C
- Temp effect on zero: 0.02%F.S/°C
- Insulation: ≥2000MΩ/100VDC
- Recommended excitation voltage: 5~10VDC
- Limit load: 1000%F.S.
- Cable size: φ4x5m
- Protection class: IP65
- Cable connection: Exc+:Red; Exc-:Black; SIG+:Green; SIG-:White
BENEFITS OF HIGH-PRECISION TENSION SENSORS
BENEFITS of high-precision tension sensors include improved control over material handling, enhanced product quality, and optimized safety measures. XJCSENSOR’s sensors deliver accurate data that enables companies to maintain consistency in processes where tension control is vital.
Key Benefits:
- High accuracy for reliable tension measurements
- Real-time data monitoring for automated adjustments
- Enhanced safety in material handling and processing
INDUSTRIAL APPLICATIONS OF TENSION SENSORS
INDUSTRIAL applications for tension sensors are extensive, particularly in fields that require consistent material control. XJCSENSOR’s tension sensors are ideal for monitoring forces in applications such as wire tensioning, cable control, and web processing, ensuring that materials are handled safely and efficiently.
Applications Include:
- Wire and cable tension monitoring
- Web tension control in printing and textile industries
- Force measurement in manufacturing processes
TENSION SENSORS FOR AUTOMATION AND ROBOTICS
AUTOMATION systems benefit significantly from tension sensors, which allow for precise control of force in automated equipment. XJCSENSOR’s tension sensors provide data that enables robotic systems to apply the correct force in tasks such as gripping, lifting, and material handling, improving productivity and reducing the risk of material damage.
TYPES OF TENSION SENSORS FOR SPECIFIC INDUSTRIAL NEEDS
TYPES of tension sensors are available to address different requirements. XJCSENSOR offers a variety of tension sensors that can be applied across various industries, including:
- Wire Tension Sensors – Optimized for applications that require monitoring and controlling wire tension.
- Load Cell Tension Sensors – Ideal for high-capacity force measurement in industrial environments.
- Compact Tension Sensors – Designed for space-constrained applications requiring high precision.
THE IMPORTANCE OF REAL-TIME TENSION MONITORING
REAL-TIME monitoring with tension sensors provides continuous data to maintain optimal tension levels in industrial processes. XJCSENSOR’s tension sensors are equipped to capture real-time measurements, enabling companies to make instant adjustments for improved product quality and operational efficiency.
STRAIN GAUGE TECHNOLOGY IN TENSION SENSORS
STRAIN gauge technology is at the core of many high-precision tension sensors. XJCSENSOR’s tension sensors use strain gauges to deliver consistent, accurate readings even in demanding environments. This technology is crucial for applications requiring sensitivity, such as measuring tension in delicate materials like textiles and webbing.
Advantages of Strain Gauge Tension Sensors:
- High sensitivity for precise tension measurement
- Durability in harsh industrial conditions
- Consistent readings for process stability
CUSTOMIZED TENSION SENSOR SOLUTIONS FOR UNIQUE NEEDS
CUSTOMIZATION is essential for industries with unique requirements. XJCSENSOR offers customizable tension sensor solutions tailored to specific force ranges, sizes, and environmental conditions. Our team works closely with clients to design sensors that fit seamlessly into their systems, providing accurate data that meets exacting standards.
THE ROLE OF TENSION SENSORS IN QUALITY CONTROL
QUALITY control relies on accurate force measurement to ensure products meet high standards. XJCSENSOR’s tension sensors provide precise feedback on tension levels during production, helping manufacturers maintain product quality and detect inconsistencies early. These sensors are invaluable for industries where accuracy and reliability are critical to maintaining standards.
WHY XJCSENSOR IS A TRUSTED PROVIDER OF TENSION SENSORS
TRUST in XJCSENSOR’s reputation for quality and expertise makes us a preferred provider of tension sensors. Our sensors are engineered to the highest standards, offering precision, durability, and accuracy for demanding industrial applications. XJCSENSOR’s commitment to customer satisfaction and technical innovation ensures that our tension sensors consistently meet industry needs.
Conclusion
Tension sensors are vital tools in modern industry, providing the precise data needed to manage forces in applications ranging from automation and robotics to manufacturing and quality control. XJCSENSOR’s advanced tension sensors offer the accuracy, durability, and reliability that industrial applications demand, supporting safety, efficiency, and quality across diverse sectors.
By choosing XJCSENSOR’s tension sensors, companies benefit from customizable options, high-precision technology, and a trusted provider dedicated to excellence. Trust XJCSENSOR to deliver the tension sensor solutions you need for precision measurement in complex industrial processes.
